Grid Integration & Demand Flexibility

Aligning industrial loads with renewable energy availability

Industrial Load Flexibility

As industry electrifies, it becomes both a challenge and opportunity for renewable grids. Industrial loads can account for 30-50% of total electricity demand. Without flexibility, this creates massive grid stress. With smart integration, industry becomes a "virtual battery"β€”shifting loads to match solar/wind availability, participating in demand response, and providing grid services. Facilities with thermal storage or flexible batch processes can shift 40-85% of their load by 2-6 hours, capturing cheap renewable energy and reducing grid emissions by 20-40%.

Interactive Load Flexibility Simulator

Adjust demand response and storage to optimize industrial loadsβ€”watch how they shift throughout the day

Select Industrial Facility

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Steel Mill (EAF)

Electric arc furnaces can shift 70% of load during non-peak hours

Base Load: 150 MWFlexibility: 70%
Willingness to shift load during peak hours
Thermal or battery storage as % of peak load
00:0006:0012:0018:0023:00

Load Profile (24 Hours)

0
6
12
18
Off-Peak
Mid
Peak
Selected

Grid Conditions at 12:00

Carbon Intensity400 g COβ‚‚/kWh
Electricity Price$80/MWh
πŸ”΅ Mid Period
Moderate conditions - normal operation
Current Load
150 MW
vs 150 MW base
Load Reduction
0%
during this hour
Carbon Avoided
0 t
COβ‚‚ per hour
Cost Savings
$0k
per hour
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Demand Response Programs

Industries earn $10-50/MWh for curtailing loads during grid emergencies. Aluminum smelters, data centers, and EAF steel mills are ideal participants with 30-85% flexibility.

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Thermal Energy Storage

Hot water tanks, phase-change materials, or molten salt storage enable time-shifting heat production by 4-12 hours. Charges during cheap solar midday, discharges during expensive evening peaks.

Review Key Takeaways

Test your understanding of process electrification